Volumetric greasing system on mechanical joints MACONPLEX BA3222
Volumetric greasing on mechanical joints.
Compact and ergonomic volumetric greasing station for volumetric greasing of high-pressure mechanical joints.
Equipped with customized fixtures coupled with special nozzles, with automatic recognition and selection of the dedicated filling program.
Thanks to the Poka Yoke logic, it guarantees the control of the correct setup.
Characteristics
CASE STUDY
Volumetric Greasing Station for Mechanical JointsÂ
The customer required a compact and ergonomic solution for volumetric greasing of high-pressure mechanical joints. The goal was to improve the efficiency of the greasing process by ensuring precise control of filling and ensuring that each component was treated correctly and uniformly.
01
Solution Provided
To meet these needs, we have designed a volumetric greasing station with the following features:Â
Grease Heating System
Integrated Heating
The station is equipped with a grease heating system to facilitate filling inside the mechanical joints, reducing the viscosity of the grease and improving fluidity during the process.
Volumetric Pump and Specialized Nozzles
GP volumetric Pump
Uses a GP series gear pump, ensuring precise and reliable grease dispensing.
Specialized Nozzles
The station is equipped with customized nozzles that perfectly match the mechanical joints, optimizing the greasing process.
Custom Fixtures and Poka Yoke Logic
Customized Fixtures
Custom-designed, the fixtures guarantee perfect compatibility with mechanical joints and facilitate easy alignment during the greasing operation.
Poka Yoke Logic
Implemented to ensure correct tooling and prevent errors during the greasing process, improving filling quality and consistency.
Advanced Control and Management
Presence and Verification Sensors
Advanced sensors monitor the presence of the component and verify the correct tooling, ensuring that every operation is carried out without problems.
Digital Controller
Allows easy storage and management of dispensing programs, facilitating the automatic selection of the dedicated filling program for each type of joint.
02
Results and Benefits
The volumetric greasing station provided significantly improved the efficiency of the greasing process for high-pressure mechanical joints. The integration of the grease heating system and specialized nozzles optimized grease fluidity and dispensing accuracy. Poka Yoke logic and advanced sensors ensured proper tooling and reduced errors, while the digital controller simplified the management of dispensing programs.Â
In summary, the proposed solution offered an ergonomic and highly efficient greasing station, meeting the customer’s needs with a system that guarantees precision, reliability and ease of use.Â
Need more information?
If you need further information or have specific questions about our industrial dispensing solutions, don’t hesitate to contact us. Our team of experts is ready to assist you and provide all the answers you need!