Volumetric greasing system on gearbox
Manual volumetric Grease dispensing station on reducer.
12-point grease dispensing in a single movement, system with pneumatic pump for 1 kg drums and volumetric valve mounted on balanced support.
Characteristics
• DAV 400 volumetric valve
• PP1-5 Pressure Plate Pump
• Customized fixture
• Customized multipoint nozzle in steel
• Ergonomic handle
• Adjustable balancer system
CASE STUDY
Manual Volumetric Grease Dispensing Station on ReducerÂ
A mechanical engineering company needed a manual station for volumetric dispensing of grease on gearboxes. The system had to be able to dose grease to 12 points simultaneously in a single movement, using a pneumatic pump for 1 kg drums. In addition, it was essential that the system was equipped with a volumetric valve mounted on a balanced stand to ensure smooth and effortless operation.Â
01
Solution Provided
To meet the customer’s requirements, we designed and built a manual volumetric dispensing station that combined precision, efficiency and ease of use.Â
Main Components
DAV 400 Volumetric Valve
The DAV 400 volumetric valve was chosen for its ability to precisely manage grease dispensing at multiple points, ensuring uniform and reliable dispensing.
PP1-5 Pressure Plate Pump
The PP1-5 pressure plate pump was used to provide a constant and controlled flow of grease from the 1kg drum, optimizing dispensing.
Custom Fixture
A custom fixture has been designed to accommodate the 12 dispensing points, ensuring precise alignment and distribution of grease.
Custom Steel Multipoint Nozzle
A steel multipoint nozzle has been developed to ensure uniform grease application to all designated points.
Advanced Features
Ergonomic Handle
The ergonomic handle has been designed to improve comfort and ease of use for operators during the dispensing process.
Adjustable Balancer System
The balanced stand, equipped with an adjustable balancer, facilitates the handling of the nozzle and reduces operator Greaseigue, making the operation easier and more precise.
02
Results and Benefits
The manual volumetric dispensing station has largely met the customer’s needs, offering an effective solution for dispensing Grease on 12 points simultaneously. The use of the DAV 400 valve and the PP1-5 pump ensured uniform and precise application of the grease. The custom fixture and multi-point nozzle facilitated the dispensing process, while the ergonomic handle and adjustable balancer improved usability and operator comfort.Â
In summary, our system has optimized the productivity and quality of the greasing process, responding effectively and innovatively to the specific needs of the customer.
Need more information?
If you need further information or have specific questions about our industrial dispensing solutions, don’t hesitate to contact us. Our team of experts is ready to assist you and provide all the answers you need!