Rheolube 362 Multi-Point Greasing System
Multipoint volumetric grease dispensing on automotive components.
Rheolube 362 multipoint volumetric grease dispensing on automotive components, 3 volumetric valves dispense a series of points through a fixture moved by a servo-controlled motor.
Triple simultaneous dispensing with dispensing of the lower surface of the component using a custom system.
Characteristics
CASE STUDY
Optimizing Volumetric dispensing of Multipoint Grease on Automotive Components
The customer, a major automotive company, needed an advanced system for volumetric grease dispensing on automotive components. The system had to be able to dispense Rheolube 362 grease precisely and simultaneously at multiple points in the components, ensuring uniform application and minimizing waste. In addition, advanced control was required to manage and monitor the dispensing process.
01
Solution Provided
To meet the customer’s needs, we developed a highly precise and customized volumetric dispensing solution designed to handle multi-point dispensing on automotive components.
Main Components
3 DAV 200 volumetric Valves
Three DAV 200 volumetric valves have been integrated to ensure precise dispensing of grease at multiple points in the components.
Custom Fixture
The custom fixture has been designed to rotate and position itself exactly where needed, thanks to a servo-controlled motor that allows controlled rotation.
Component Presence Sensor
An advanced sensor has been installed to detect the presence of the component and ensure that dispensing only occurs when the component is properly positioned.
Advanced Features
Capacitive Start Button
A capacitive start button has been integrated to start the dispensing cycle, while a processing status check provides real-time feedback.
Sensitized pneumatic gripping
The pneumatic gripping of the component, ergonomic and sensorized, ensures correct picking and adequate handling of the component during the dispensing process.
Dispensing System
Triple Simultaneous Dispensing
The system is designed to perform a triple simultaneous dispensing of Grease, with a specific dispensing also of the lower plane of the component through a customized system to optimize the application of the Grease.
02
Results and Benefits
The volumetric dispensing system implemented allowed the customer to achieve high accuracy in the dispensing of grease on automotive components, improving the quality of the final product and reducing waste. The customized fixture and servo-controlled motor ensured smooth and precise movement, while the presence sensor and pneumatic grip ensured optimal process control. The capacitive start button and machining status control simplified the operation, improving the overall efficiency of the system.Â
In summary, our solution has optimized the grease dispensing process, meeting the specific needs of the customer and improving production performance.Â
Need more information?
If you need further information or have specific questions about our industrial dispensing solutions, don’t hesitate to contact us. Our team of experts is ready to assist you and provide all the answers you need!