DowSil 7091 Volumetric Sealing System
DowSil 7091 robotic cell for dispensing sealant on automotive casing. Volumetric dispensing, integrated into an interpolated handling system, with complete real-time control and archiving of process parameters.
Characteristics
CASE STUDY
Robotic Cell for Volumetric Dispensing of DowSil 7091 Sealant on Automotive Casings
The customer required an advanced solution for the volumetric dispensing of DowSil 7091 sealant on automotive casings. The goal was to ensure precise sealant application, integrated into an interpolated handling system, with complete real-time control and process parameter archiving. The solution needed to be compact and efficiently manage both the dispensing and cleaning processes.
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Provided Solution
We designed and implemented a robotic cell that meets all the customer’s requirements, featuring the following characteristics:Â
Layout and Handling
Compact Layout
The system was designed with a compact layout and an interpolated portal handling system. This design optimizes space and improves operational efficiency, allowing for precise and smooth handling of the casing during the dispensing process.
Recognition and Automatic Selection
Recognition System
The system is equipped with automatic recognition of the part type and positioning, enabling the automatic selection of the appropriate dispensing program. This improves accuracy and reduces setup time.
Cleaning and Maintenance
Exit from Rest Area
The cell includes an exit from the rest area, with a nozzle purging system and automatic cleaning via air blades and brushes. This ensures effective cleaning and keeps the system running smoothly without interruptions.
Advanced Volumetric Dispensing
GP2 Volumetric Pump
The dispensing of DowSil 7091 sealant is managed by a servocontrolled GP2 volumetric pump, ensuring precise and consistent delivery, independent of variations in temperature and sealant pressure.
Control of Dispensed Quantity
Full control of the amount of sealant dispensed to ensure the quality and consistency of the process.
Control and Monitoring
Laser System
A laser system is used for dimensional measurement and verification of the sealant bead continuity, ensuring that the quality of the application meets the required standards.
Panel PC Management
The complete process is managed via a panel PC, which allows for archiving images taken after dispensing on the company server. This ensures detailed traceability and accurate review of the process.
02
Results and Benefits
The robotic system provided optimized the DowSil 7091 sealant dispensing process, improving the accuracy and efficiency of the application. The compact layout and interpolated handling made the system highly flexible and adaptable to production needs. The automatic program selection and recognition system reduced setup times and improved the final product quality. The automatic cleaning and panel PC management simplified maintenance and ensured complete process traceability, contributing to better quality control and increased operational efficiency.
Need more information?
If you need further information or have specific questions about our industrial dispensing solutions, don’t hesitate to contact us. Our team of experts is ready to assist you and provide all the answers you need!