Ergonomic potting bench with 2K resin Elantas pu314
Solution for volumetric dispensing of 2K resins in the electronics industry. Maximum versatility in the management of different quantities, resin flows, filling sequences, process control.
Characteristics
CASE STUDY
Volumetric Dispensing System for 2K Resins in the Electronics Sector
The customer required an advanced solution for the volumetric dispensing of 2K resins, with particular attention to versatility in managing quantities and resin flow rates, as well as control over the filling process. It was essential to ensure precision and ease of use while maintaining the quality of proportioning and mixing.
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Provided Solution
The developed solution includes the following features and components:
Perfect Proportioning and Mixing
PDP Volumetric Pumps
The use of PDP 1000 - 0500 volumetric pumps is designed to maintain perfect proportioning and mixing even with varying flow rates and programs.
Advanced Technology
The PDP volumetric pumps ensure quick program selection without the need for purging, thanks to their advanced technology.
Programming and Control
Pre-Set Programs
The system offers pre-set programs that allow easy and intuitive selection of the dispensing volume and dispensing flow rate, improving operational efficiency.
Control Panel
Process control is facilitated by an intuitive interface that allows precise management of dispensing parameters.
Ergonomics and Handling
Ergonomic Balanced Arm
The system is equipped with an ergonomic balanced arm that ensures the complete elimination of the weight of the volumetric pump, improving maneuverability and reducing operator Greaseigue.
Start Button
The dispensing cycle can be conveniently started via a button on the handle or a foot pedal, simplifying the operation.
Fluid Management and Purging
Resin Heating
A temperature-controlled heating system reduces the resin’s viscosity and improves flow, optimizing the dispensing process.
Tanks with Sensors
The tanks are equipped with ultrasonic sensors and analog level control to monitor fluid levels in real-time.
Automatic Purging
The system features an automatic purging function that can be activated by placing the dispensing unit in the parking area, ensuring cleanliness and optimal preparation for the next dispensing cycle.
Flexibility and Precision
Program Change
Even during program changes or flow rate variations, the proportioning remains perfect, ensuring consistency in the quality of the product.
Pause and Resume
dispensing can be paused and resumed, completing the pre-set quantity without compromising precision.
Design and Ergonomics:
Resin dispensing Bench
The volumetric resin dispensing bench is designed with an ergonomic balancing device, facilitating use and improving the operator’s comfort during dispensing operations.
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System Benefits
- Versatility: The ability to manage different quantities and resin flow rates, along with intuitive program selection, provides great flexibility for various applications in the electronics sector.
- Precision and Reliability: The use of PDP volumetric pumps and advanced control ensures perfect proportioning and mixing, improving the quality and consistency of the final product.
- Operational Efficiency: The heating system and fluid management without the need for transfer reduce downtime and improve the overall efficiency of the process.
- Ergonomics: The ergonomic design and features such as the balanced arm and start button make the system easy to use and reduce operator Greaseigue.
In conclusion, the volumetric dispensing system for 2K resins developed offers a highly versatile and precise solution for the electronics sector. With the ability to manage different quantities and resin flow rates, advanced process control, and ergonomic design, the system has improved operational efficiency and ensured high-quality results in resin dispensing.
Need more information?
If you need further information or have specific questions about our industrial dispensing solutions, don’t hesitate to contact us. Our team of experts is ready to assist you and provide all the answers you need!