Volumetric resin coating system P_CAF CE 6060/7 ABS
Resin volumetric dispensing, double temperature-controlled curing station and rest and extraction station.
Line consisting of a robotic cell for volumetric resin dispensing, double temperature-controlled curing station and rest and extraction station.
Complete process control and traceability via PLC and Panel PC.
Fluid supply through the preparation system, degassing and resin and hardener feeding.
Characteristics
CASE STUDY
Advanced Resin Dispensing and Curing System
The customer required an integrated solution for resin dispensing and curing, including a robotic cell for volumetric dispensing, a dual curing station with temperature control, and a dedicated station for resting and extracting components. It was essential that the system ensured precise and repeatable resin dispensing, complete process control, and accurate traceability of operations. Additionally, the system needed to manage fluid supply through a preparation and degassing process.
01
Provided Solution
To meet the customer’s requirements, we designed and implemented a complete line with the following features:
Resin Dispensing and Management
Volumetric Resin Dispensing
The system ensures precise dispensing of resin, independent of variations in fluid temperature and pressure, guaranteeing optimal consistency of the final product.
Fluid Preparation and Degassing System
Includes an advanced system for the preparation, degassing, and feeding of resin and hardener, enhancing dispensing effectiveness and minimizing impurities.
Curing and Temperature Control
Dual Curing Station
Each station is equipped with temperature control to ensure uniform and complete curing of the resin. This system allows for the simultaneous management of two curing processes, optimizing production times.
Resting and Extraction Station
Resting Station
Allows components to rest and cool down before extraction, ensuring safe and precise handling.
Extraction Station
Designed for simple and efficient extraction of processed components, improving productivity and reducing cycle times.
Process Control and Traceability
PLC and Panel PC
The system is fully controlled via a PLC and Panel PC, providing complete traceability of the processes. This enables accurate monitoring and centralized management of operations, with the ability to save and analyze production data.
02
Results and Benefits
The advanced system provided met all of the customer’s needs, offering significant optimization in resin dispensing and curing. The precision in dispensing, coupled with accurate temperature control in the curing stations, improved the quality and consistency of the final product. The fluid preparation and degassing system ensured efficient material management, minimizing defects and improving process reliability. Additionally, the complete traceability and centralized control via the PLC and Panel PC facilitated operation monitoring and management, ensuring a smooth and uninterrupted workflow.Â
Need more information?
If you need further information or have specific questions about our industrial dispensing solutions, don’t hesitate to contact us. Our team of experts is ready to assist you and provide all the answers you need!