Dowsil TC 4515 2K Epoxy Adhesive Dispensing System
Semi-automatic, ergonomic and compact system for volumetric dispensing of 2K fluids.
Dispensing takes place automatically when the component is detected by means of a sensorized fixture.
The customized multi-point nozzle allows simultaneous dispensing of 4 points.
The system is equipped with pneumatic equipment that allows the operator to release the handle when the dispensing is complete, with automatic return to the seat.
Equipped with a controller that guarantees complete management of dispensing programs.
Characteristics
CASE STUDY
Semi-Automatic System for Volumetric Dispensing of 2K Fluids
The customer needed a semi-automatic, ergonomic and compact solution for the volumetric dispensing of 2K fluids, specifically for epoxy adhesives such as “Loctite EA9303”. The goal was to automate the dispensing process to increase efficiency and accuracy, while ensuring a flexible and easy-to-use system.Â
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Solution Provided
To meet these needs, we have developed a system that integrates the following features:Â
Automated Dispensing
Sensorized fixture
The system is equipped with a sensorized fixture that automatically detects the presence of the component, starting dispensing without manual intervention.
Customized Multipoint Nozzle
The custom-designed nozzle allows the simultaneous dispensing of 4 points, optimizing the process and reducing working time.
Pneumatic Equipment and Advanced Control
Pneumatic Equipment
Includes a pneumatic system that allows the handle to be automatically released at the end of dispensing, with an automatic return to the seat, improving operator comfort and efficiency.
Dedicated Controller
The system is equipped with a controller that fully manages dispensing programs, allowing easy configuration and management of settings.
Additional Features
Customized Fixtures
The fixtures can be easily interchanged, and the mechanical supports are adaptable to different sizes of components, offering operational flexibility.
PDP volumetric Pump
Used for precise dispensing of the 2K epoxy adhesive "Loctite EA9303".
Adjustable Rotation System
Allows you to adjust the rotation speed of the component, improving the uniformity of dispensing.
Cartridge Level Sensor
Monitors the level of the epoxy adhesive to ensure a continuous and uninterrupted operation.
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Results and Benefits
The developed semi-automated system optimized the 2K fluid dispensing process, increasing accuracy and operational efficiency. The ability to dispense 4 points simultaneously and the automation of the handle release have reduced machining time and improved productivity. The flexibility of the customized fixtures and the advanced control through the dedicated controller have guaranteed excellent adaptability and process management, fully satisfying the customer’s needs.Â
In summary, the solution provided offered an ergonomic, compact and highly efficient system for volumetric dispensing of 2K fluids, optimizing production processes and improving the quality of work.Â
Need more information?
If you need further information or have specific questions about our industrial dispensing solutions, don’t hesitate to contact us. Our team of experts is ready to assist you and provide all the answers you need!