Dowsil TC 4515 GapFiller Volumetric Dispensing System
Semi-automatic, ergonomic and compact system for the volumetric dispensing of 2K Gapfillers fluids.
Dispensing takes place automatically when the component is detected by means of a sensorized fixture.
The customized multi-point nozzle allows simultaneous dispensing of 4 points.
The system is equipped with pneumatic equipment that allows the operator to release the handle when the dispensing is complete, with automatic return to the seat.
Equipped with a controller that guarantees complete management of dispensing programs.
Characteristics
CASE STUDY
Semi-Automatic System for the Dispensing of 2K Fluids GapfillersÂ
The customer, operating in the electronic components manufacturing sector, needed a semi-automatic, ergonomic and compact system for the volumetric dispensing of 2K Gapfillers fluids. The goal was to automate the dispensing process to increase accuracy and efficiency, while ensuring a user-friendly interface for operators.
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Solution Provided
To meet these needs, we have developed a solution that integrates the following features and technologies:Â
Design and Functionality
Sensorized fixture
The fixture is equipped with sensors that allow the automatic dispensing of the fluid upon detection of the component, ensuring precise and error-free management of the dispensing process.
Customized Multipoint Nozzle
The custom-designed nozzle allows for 4-point simultaneous dispensing, improving process efficiency and speed.
Pneumatic Equipment
The system includes pneumatic equipment that automates the release of the handle at the end of dispensing, with an automatic return to the seat, simplifying the operation and improving operator comfort.
Advanced Management
Program Management Controller
The system is equipped with an advanced controller that allows complete management of dispensing programs. This allows you to easily configure and control all the parameters needed for precise and reliable dispensing.
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Results and Benefits
The developed semi-automatic system has optimized the dispensing process of Gapfillers 2K fluids, significantly improving accuracy and efficiency. The ability to dispense 4 points simultaneously and the automation of the handle release have reduced processing time and increased productivity. The sensorized fixture and the advanced controller have guaranteed precise program management and easy integration into the existing production process.Â
Il sistema semi-automatico sviluppato ha ottimizzato il processo di dispensazione dei fluidi bicomponenti Gapfillers, migliorando significativamente la precisione e l’efficienza. La possibilità di dispensare simultaneamente 4 punti e l’automazione del rilascio dell’impugnatura hanno ridotto il tempo di lavorazione e aumentato la produttività . La fixture sensorizzata e il controller avanzato hanno garantito una gestione precisa dei programmi e una facile integrazione nel processo produttivo esistente.Â
In summary, the proposed solution met the customer’s needs, offering an ergonomic and compact system that improved the operational efficiency and quality of the dispensing process.Â
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